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Heavy-Duty Rail Transfer Turntable for High-Load Industrial Applications

Publish Date:2026-02-10 09:02:08Source: This website
Product Introduction:

Heavy-duty rail transfer turntable designed for precise rotation of large loads. Ideal for RGV systems, heavy machinery handling, and automated rail logistics.

Product Overview & Functional Purpose

The Heavy-Duty Rail Transfer Turntable is engineered for high-load, high-precision rail-based material handling systems, enabling safe and accurate reorientation of heavy components between different rail directions.
It serves as a core node in rail-guided logistics lines where large loads, strict alignment tolerance, and continuous operation are required.

By integrating a reinforced structure and precision drive system, the turntable ensures smooth rotation and reliable positioning even under extreme load conditions, making it suitable for demanding industrial environments.

Applicable Conditions & System Integration

This turntable is specifically designed for heavy-duty rail transfer systems and can be integrated with:

  • Heavy-load RGV and rail-guided vehicles

  • Steel coil, mold, and large component transfer carts

  • Automated assembly and processing lines

  • Cross-track and switch-track rail layouts

It supports both standalone operation and synchronized control within PLC- or WMS-managed logistics systems, ensuring compatibility with modern automated factories.

Production Problems Addressed

In heavy manufacturing environments, material transfer systems often encounter:

  • Difficulties in rotating oversized or high-weight loads

  • Misalignment risks during direction changes

  • Structural deformation under long-term heavy-duty use

  • Safety concerns during manual positioning

The Heavy-Duty Rail Transfer Turntable effectively solves these problems by:

  • Providing stable rotation under high load capacity

  • Maintaining precise rail-to-rail alignment

  • Reducing mechanical stress through optimized load distribution

  • Enhancing operational safety via automated positioning and locking

These advantages significantly improve production efficiency while reducing maintenance and operational risks.

Industry Application Scope

This solution is widely used in industries handling heavy and oversized materials, such as:

  • Steel mills and metal processing plants

  • Automotive body and chassis manufacturing

  • Wind energy and large equipment production

  • Mold, die, and tooling workshops

  • Heavy machinery and engineering facilities

  • Power generation and transformer manufacturing

Technical Parameters

Parameter ItemSpecification Range
Rated Load Capacity10 – 150 tons
Turntable Diameter2000 – 8000 mm
Rotation Angle90° / 180° / Multi-angle
Positioning Accuracy±0.5 mm
Drive SystemMotor + planetary reducer
Bearing TypeHeavy-duty slewing bearing
Power Supply ModeBusbar / Cable / Battery
Control SystemPLC / Remote / Fully automated
Rail Alignment SystemAutomatic mechanical locking
Installation MethodPit-mounted / Embedded

Optional Accessories & Custom Configurations

To adapt to different operating requirements, optional configurations include:

  • Hydraulic or mechanical rail locking devices

  • Load monitoring and overload protection system

  • High-torque drive motors for extreme loads

  • Explosion-proof electrical components

  • Encoder-based positioning feedback

  • Integrated safety barriers and warning system

  • Custom surface materials for special environments

All components can be customized according to load, environment, and automation level.