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AOTENENG’s Production Line RGV (Rail Guided Vehicle) is specifically designed to automate material transport between assembly and production stations. By replacing manual handling and forklifts, the system ensures a smooth, stable, and predictable logistics flow that supports high-efficiency, lean manufacturing environments.
Operating on fixed rails with intelligent control logic, the Production Line RGV enables consistent timing, reduced human intervention, and improved production continuity across the entire assembly process.
Production Line RGVs provide automated, point-to-point or multi-station transport between workstations, machining centers, and assembly areas. Materials, components, or semi-finished products are delivered precisely where and when they are needed.
This automation helps manufacturers:
Reduce manual handling and labor dependency
Improve material flow consistency
Eliminate congestion caused by forklifts or manual carts
The result is a cleaner, safer, and more organized production floor.
Equipped with high-precision sensors and PLC-based control, the Production Line RGV ensures accurate stopping and alignment at each workstation. This precision is critical for automated loading, unloading, and synchronization with conveyors, robots, or lifting devices.
Accurate positioning minimizes handling errors, reduces equipment wear, and ensures stable operation even during high-frequency transport cycles.
Designed to support just-in-time (JIT) material delivery, the Production Line RGV maintains a continuous supply of materials to each station, preventing delays, bottlenecks, or material shortages.
By synchronizing transport tasks with production rhythms, the system helps manufacturers:
Improve workflow continuity
Reduce buffer inventory
Increase overall production efficiency
This makes it an ideal logistics solution for lean and takt-time-driven production lines.
The Production Line RGV can be easily integrated with MES, WMS, and automated conveyor systems, forming a complete intelligent production logistics network.
Through real-time data exchange, the RGV can receive task instructions, report status, and coordinate with upstream and downstream equipment, enabling centralized control and transparent production management.
Built with durable industrial-grade motors, heavy-duty reducers, and optimized control logic, the Production Line RGV is engineered for rapid transport cycles and continuous operation.
Its robust structure ensures long-term reliability even in demanding manufacturing environments with high throughput, frequent starts and stops, and continuous shift operation.
All specifications can be customized according to production line requirements.
| Parameter | Specification Range |
|---|---|
| Load Capacity | 500 kg – 30,000 kg (customizable) |
| Track Layout | Straight / Loop / Switch track (optional) |
| Number of Stations | Multiple (custom design) |
| Travel Speed | 0–60 m/min (adjustable) |
| Positioning Accuracy | ±5 mm (optional ±2 mm) |
| Power Supply | Battery powered / Busbar powered / Cable powered |
| Drive System | Motor + industrial reducer |
| Control Mode | Semi-automatic / Fully automatic |
| Braking System | Electromagnetic brake |
| Communication Interface | PLC I/O / Ethernet / Industrial bus |
| Operating Voltage | AC 380V (customizable) |
| Operating Temperature | -10°C to +45°C |
| Duty Cycle | Continuous operation (24/7) |
| Safety Protection | Standard industrial safety system |
Flat load platform
Roller table or conveyor top integration
Hydraulic lifting platform
Positioning pins or docking fixtures
Customized load supports or pallets
High-capacity lithium battery system
Automatic charging station
Busbar power supply for uninterrupted operation
Cable reel or trailing cable system
PLC control cabinet
MES / WMS integration interface
Touchscreen HMI operator panel
Remote control or manual override unit
Emergency stop buttons
Audible and visual warning alarms
Obstacle detection sensors
Anti-collision buffers
Speed control and zone management modules
Dust-proof and waterproof design
Cleanroom-compatible configuration
Cold storage low-temperature components
Explosion-proof motors and electrical systems
AOTENENG provides free non-standard engineering design, tailoring each Production Line RGV system to match your production layout, station arrangement, load type, and automation level. From system planning to on-site commissioning, we deliver reliable, scalable, and future-ready internal logistics solutions.
