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Heavy-Duty RGV | High-Capacity Transfer System for Industrial Heavy Loads

AOTENENG’s Heavy-Duty RGV is engineered for large-scale material transport. With reinforced structure, hydraulic lift options, and precise control, it ensures safe, efficient heavy-load handling.

AOTENENG’s Heavy-Duty RGV is purpose-built for transporting large, heavy, and high-value industrial loads in the most demanding operating conditions. Engineered with reinforced steel structures, high-torque drive systems, and industrial-grade components, this solution delivers exceptional load stability, precise control, and long-term durability.

It is the ideal choice for industries where reliability, safety, and performance under extreme loads are non-negotiable.

Engineered for Extreme Loads and Harsh Conditions

Heavy-Duty RGVs feature a fully reinforced steel frame designed to withstand heavy static and dynamic loads. High-torque motors and heavy-duty reducers ensure sufficient driving force even when handling oversized components or operating on long tracks.

The robust mechanical design allows stable operation in environments with dust, vibration, heat, and continuous heavy-duty cycles.

High Load Stability and Precision Positioning

Advanced drive control algorithms and a low center-of-gravity chassis design ensure smooth, stable movement under maximum payload conditions.

Precise positioning systems enable accurate stopping and alignment at loading and unloading points, supporting automated or semi-automated heavy material handling processes without compromising safety.

Durable Powertrain and Hydraulic Support Systems

The Heavy-Duty RGV is equipped with industrial-grade transmissions, reinforced axles, and heavy-load wheel assemblies to ensure long service life.

Optional hydraulic lifting platforms, tilting mechanisms, or positioning modules are available to handle complex load transfer requirements, such as mold handling, ladle transport, or equipment positioning.

Customizable Platform Dimensions and Load Interfaces

To meet specialized transport demands, the Heavy-Duty RGV supports fully customizable platform dimensions, including deck size, height, and load interface design.

Customized fixtures, supports, and adapters ensure secure handling of oversized, irregular, or sensitive loads across different industrial applications.

Reliable Operation in Foundries, Ports, and Mining Sites

Designed for harsh industrial environments, the Heavy-Duty RGV operates reliably in:

  • Steel mills and foundries

  • Shipyards and port terminals

  • Mining and heavy construction sites

  • Energy and power generation facilities

Its rugged construction ensures consistent performance even under high temperatures, dust exposure, and uneven working conditions.

Safety-Focused Control and Monitoring System

Safety is a core design priority. The Heavy-Duty RGV is equipped with comprehensive protection and monitoring systems, including overload detection, speed control, and real-time operational feedback.

These systems ensure secure heavy-load handling, reduce operational risk, and protect both personnel and equipment during demanding transport tasks.

Technical Specifications

Heavy-Duty RGV

Specifications can be customized according to load, environment, and operational requirements.

ParameterSpecification Range
Load Capacity≥ 10,000 kg (up to 300,000 kg or customized)
Vehicle StructureReinforced heavy-duty steel frame
Track LayoutStraight / Loop / Switch track
Travel Speed0–30 m/min (adjustable)
Positioning Accuracy±5 mm (optional ±2 mm)
Power SupplyBattery powered / Busbar powered / Cable powered
Drive SystemHigh-torque motor + heavy-duty reducer
Braking SystemElectromagnetic + mechanical safety brake
Hydraulic SystemOptional lifting / tilting / positioning
Control ModeSemi-automatic / Fully automatic
Communication InterfacePLC I/O / Ethernet / Industrial bus
Operating VoltageAC 380V / 690V (customizable)
Operating Temperature-20°C to +60°C
Duty CycleContinuous heavy-duty operation
Safety LevelIndustrial heavy-load safety protection

Accessories & Optional Configurations

Modular Options for Heavy-Duty RGV Systems

Load Handling & Structural Accessories

  • Customized heavy-load platform

  • Reinforced load fixtures and supports

  • Mold or equipment positioning devices

  • Tilting or rotating platforms

Hydraulic & Mechanical Modules

  • Hydraulic lifting platform

  • Hydraulic tilting or turning mechanisms

  • Heavy-duty shock absorbers

  • Reinforced axle and wheel assemblies

Power & Energy Options

  • High-capacity battery system

  • Busbar power supply for continuous operation

  • Cable reel or trailing cable system

Control & Monitoring Modules

  • PLC-based control cabinet

  • Touchscreen HMI with load monitoring

  • Real-time status and fault monitoring

  • Remote diagnostics and control system

Safety & Protection Devices

  • Overload detection and alarm system

  • Speed and zone control modules

  • Emergency stop buttons

  • Anti-collision buffers and limit switches

Special Environment Options

  • High-temperature resistant components

  • Dust-proof and waterproof enclosures

  • Explosion-proof motors and electrical systems

  • Corrosion-resistant surface treatment

Customized Heavy-Duty RGV Solutions

AOTENENG offers free non-standard engineering design, delivering tailor-made Heavy-Duty RGV solutions for extreme loads and harsh environments. From structural design and powertrain selection to system integration and commissioning, our engineering team ensures safe, reliable, and long-lasting performance in the most demanding industrial applications.