AOTENENG’s Loop Track RGV (Rail Guided Vehicle) is designed for continuous, high-efficiency material transport in automated factory and warehouse environments. Operating on a closed-loop track layout, the system enables uninterrupted circulation between multiple workstations, significantly improving internal logistics efficiency and production throughput.

This solution is especially suitable for large-scale manufacturing facilities that require stable, high-capacity, and fully automated material handling across multiple process stages.

Continuous Circulation for Nonstop Logistics

The Loop Track RGV operates on a circular or oval rail layout, allowing the vehicle to move continuously without reversing or stopping between tasks. This design ensures smooth, predictable material flow and eliminates bottlenecks caused by stop-and-go transport.

By maintaining constant circulation, the system supports high-frequency material movement and is ideal for production environments with synchronized or takt-time-based operations.

High Efficiency for Multi-Station Material Transfer

Thanks to its loop configuration, the RGV can serve multiple loading and unloading stations along the same track. Materials can be picked up and delivered at different points without interrupting overall operation.

This makes the Loop Track RGV highly effective for:

• Assembly lines with multiple process stations

• Buffer zones between production steps

• Warehouse-to-production material distribution

The result is a streamlined logistics process that reduces congestion and maximizes equipment utilization.

Automated Scheduling and Smart Traffic Control

Equipped with intelligent control systems, the Loop Track RGV can be seamlessly integrated with PLC, MES, or WMS platforms. The system supports automated task scheduling, priority management, and real-time traffic control.

When multiple RGV carts operate on the same loop, smart logic ensures:

• Collision avoidance

• Optimized dispatching

• Balanced workload across stations

This level of automation reduces human intervention and enhances system reliability.

Reduced Idle Time and Manual Handling

Unlike linear transport systems that require waiting or return trips, the loop layout ensures that vehicles are always in motion. This minimizes idle time, reduces manual material handling, and improves overall equipment efficiency (OEE).

By replacing forklifts or manual carts, the Loop Track RGV contributes to a safer, cleaner, and more organized factory floor.

Ideal for Large-Scale Manufacturing and Warehousing

Loop Track RGV systems are widely used in:

• Automotive manufacturing plants

• Electronics and appliance production lines

• Logistics and distribution centers

• Heavy industry and large assembly workshops

They are particularly effective for round-trip, high-volume, and multi-station material handling applications.

Technical Specifications

Loop Track RGV

All specifications can be customized according to actual operating requirements.

Accessories & Optional Configurations

Modular Options for Customized Loop RGV Systems

Power & Charging Accessories

• High-capacity lithium battery pack

• Automatic charging station (contact or wireless optional)

• Busbar power supply system for uninterrupted operation

• Cable reel or trailing cable power unit

Control & Automation Modules

• PLC-based intelligent control cabinet

• MES / WMS system interface

• Touchscreen HMI control panel

• Remote control and manual override system

Safety & Monitoring Devices

• Emergency stop buttons (multiple positions)

• Audible and visual warning alarms

• Obstacle detection sensors

• Safety limit switches

• Anti-collision buffers

Load Handling & Functional Attachments

• Flat load platform

• Roller table or conveyor integration

• Hydraulic lifting mechanism

• Positioning pins or fixtures

• Customized load supports

Special Environment Configurations

• Dust-proof and waterproof protection

• Cleanroom-compatible design

• Cold storage low-temperature components

• Explosion-proof motors and electrical systems

Customized Loop Track RGV Solutions

AOTENENG provides free non-standard design services, tailoring each Loop Track RGV system to match your factory layout, load requirements, and automation level. From track planning to system integration, our engineering team ensures reliable, scalable, and future-ready logistics solutions.